It’s funny how weekend projects always seem to take longer than you expect. This one started in October, when I saw a xylophone kit at Lee Valley and decided that it would make a good gift for my nephew’s upcoming seventh birthday. One weekend stretched into three partial weekends and a couple of early mornings and late nights, but these things always do.

I’m not normally the kind of woodworker who plans in advance: I usually have an idea in my head and just dive madly into the project, making up the details as I go. But for things that I’m giving away or that have deadlines, I try to be a little more careful. I even did sketches and a full-scale model for this one. The sketches helped me come up with what I think is a much better design than the one I initially had, and the model allowed me to identify a weak point in my initial plan and improve the final piece accordingly.

Check out the gallery after the jump to see the whole project.

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Read the rest of Weekend project on Dodgeville.